New build projects require propulsion systems that optimise EEDI ratings, support regulatory compliance and integrate seamlessly into construction timelines.
The Eco Boss Cap is a propeller hub retrofit for tankers, bulk carriers and container vessels that helps reduce delivered power requirements and improve energy efficiency profiles while supporting day-one EEDI and CII compliance. It is designed for seamless integration, with no fins, no moving parts and installation using standard shipyard fitting procedures.
Independent testing demonstrated a 3.27% reduction in delivered power, providing a verified basis for EEDI calculations. This low-CAPEX solution improves the vessel’s energy efficiency profile before it ever leaves the slipway.
This makes the Eco Boss Cap a strategic option for naval architects and shipyards looking to optimise EEDI compliance, control CAPEX and future-proof asset value.

How the EcoBoss Cap improves New Build Ships
Hub vortex design loss compromises EEDI ratings
Conventional boss caps create a swirling hub vortex cavitation that represents significant energy loss and a source of downstream vibration. In the newbuild design stage, this inefficiency directly impacts the vessel's EEDI score. For shipyards and naval architects, every percentage point of propulsive efficiency translates to a more competitive design and improved regulatory compliance. Eliminating this loss at the design phase is more cost-effective than addressing it post-delivery. The Eco Boss Cap recovers this energy by optimising flow through a proprietary pattern of radial openings. Unlike fin-based solutions, it uses a pressure relief concept that physically breaks the vortex core without adding fragile appendages or mechanical complexity. The result is improved EEDI performance delivered through a manufacturable, low-risk design.
Proven performance for new building standards
Independent validation using industry-standard facilities confirms:
- 3.27% reduction in delivered power, providing reliable data for EEDI calculations
- TRL 6 prototype testing and high-fidelity CFD optimisation, validated using Star
- CCM+ and CAESES parametric modelling
- AB2 nickel aluminium bronze construction for maximum durability and shock resistance
Validation included towing tank testing at major European facilites and high-fidelity CFD optimisation aligned with specific hull and propeller geometries.
Engineered for seamless shipyard integration
Construction schedules and build efficiency are paramount. The Eco Boss Cap installs as a direct replacement for the standard boss cap using existing shaft configurations and standard shipyard fitting procedures. No hull modifications are required, and no changes to the rudder or propulsion system are needed. With no fins and no moving parts, the design adds zero risk to the propulsion system's mechanical integrity and ensures zero impact on the build timeline. This simplicity supports faster class approval and reduces procurement complexity.
Future-proofing asset value and charter attractiveness
For new build projects, design decisions made today influence vessel value throughout its operational life. By optimising EEDI ratings and reducing delivered power, the Eco Boss Cap supports improved CII performance from the first voyage. This enhances charter attractiveness and positions the vessel favourably for premium operators seeking high-efficiency tonnage. Lower delivered power translates to reduced fuel consumption and CO₂ emissions throughout the vessel lifecycle, supporting fleet decarbonisation targets without compromising operational performance.
EEDIoptimisation
Verified 3.27% delivered power reduction provides a reliable basis for energy efficiency design calculations.
LowestCAPEX ESD
Most cost-effective hydrodynamic improvement per percentage point of efficiency gain, typically a fraction of wake equalising ducts or alternative ESDs.
Simplifiedmanufacturing
No fins or moving parts. Easier to cast, lighter than fin-based alternatives and compatible with standard fitting procedures.
Technical information
Detailed parametric CFD results, towing tank data and installation drawings are available for naval architects, shipyard technical departments and classification societies.